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Humble Statement

Humble Statement, or how try to build a no compromise loudspeaker again

Eight years have passed since I designed the Andromeda loudspeaker. Time to design and build a loudspeaker that could compete. Cabinet construction had to be at least as solid as the Andromeda, driver choice the best available for today’s DIY market and the crossover true three course haute-cuisine.

The tweeter

The Accuton C30-6-024 is a high efficiency, Ferro fluid filled tweeter with a 30 mm lightweight concave ceramic dome using the smaller size front plate. It has a new 6 mm under hung neodymium magnet system. Very high resolution and very good dispersion. Low resonance frequency allows first order filtering and a crossover frequency as low as 2 kHz. The ultra hard ceramic dome material moves like a piston well above the audible frequency band and the high internal sound velocity features extremely low distortion even at high volume combined with virtually no coloration.

The tweeter alternative

The Focal Utopia TBe is a high efficiency tweeter with a 25 mm lightweight pure beryllium inverted dome. Beryllium's density is 2.5 times lower than titanium and 1.5 times lower than aluminium while its rigidity is 3 times higher than titanium and 5 times superior to aluminium. Which means that for a dome of identical mass, a beryllium version is 7 times more rigid than one made of titanium or aluminium - which have similar rigidity for a given mass. Moreover, the velocity of sound in a beryllium dome is 3 times faster than a titanium version and 2.5 times faster than aluminium. However, the manufacturing of beryllium remains very difficult. Beryllium is an excellent high-tech metal - the only metal able to scratch glass - it is only used in strategic applications in the aeronautical and military industries and consequently, its unique characteristics make it extraordinarily expensive, much more than gold and nearly 100 times that of titanium. And the result is an outstandingly detailed loudspeaker which extends to nearly 40 KHz while maintaining a perfect impulse response.

The midrange driver

The Accuton C173-6-090 is a midrange driver with a light weight concave ceramic cone with a penetrated membrane for resonance damping, double roll fabric surround and a large 55mm titanium voice coil former in a new 173 mm vented basket. The 14mm under hung Neodymium magnet system gives extremely low distortion and very high efficiency of 93 dB. Designed for large 3-way systems as a dedicated midrange driver. Very high resolution and very good dispersion up to 2500Hz. Low resonance frequency allows first order filtering and a crossover frequency as low as 200 Hz – I even ran it without a high pass filter in initial tests! The ultra hard ceramic dome material moves like a piston and the high internal sound velocity features virtually no coloration.

The woofers

The Accuton C220-6-221 is a bass-midrange driver with light weight concave ceramic dome, high loss rubber surround and titanium voice coil former. Made without ears for high excursion. Designed for large 2-way systems as bass-midrange driver or high quality 3-way systems as bass unit. Very well suited for subwoofer designs due to low resonance frequency. The ultra hard ceramic dome material moves without flexing losses like a piston from 20 Hz to 2.5 kHz. It features very low distortion and virtually no coloration. I had already used this woofer in my Soup speaker and was very pleased with the quality and depth of the bass it produces, this made the choice easy. There is also an 11 ohm version available but I went for two 6 ohm models connected in parallel to have maximum system efficiency.

The cabinet inside and out

The raw cabinets were constructed by Dennis Grootaers from The Netherlands. These cabinets are extremely complex and time-consuming to build and are not something for a first-time woodworking project. Be prepared to spend many hours in constructing, sanding and finishing these two “boxes”. The top half is made from CNC-milled mdf panels, stacked to form the tweeter and midrange section of the cabinet. The inside has an irregular shape to cancel standing waves; the outside is curved to give the large cabinet a more friendly appeal. The cabinet's swept-back profile better time-aligns the drivers, and makes the speaker more stable by shifting the centre of gravity rearward.  The lower section of the cabinet containing both woofers is more traditional in construction and is made from thick mdf panels with extensive internal bracing. Covering the front of the whole cabinet is the 30mm thick baffle made from solid American walnut wood. The baffle has large rounded-off edges to minimize baffle edge diffraction and has a tapered contour to keep the baffle area as small as possible, minimizing the frontal area and therefore also the amount of reflective surface. Thin routed channels were made to accentuate the vertical direction, making the whole speaker look more slender in appearance. The American walnut baffle has a semi-matt oiled finish, the main mdf section of the cabinet is spray painted in Audi Lava Grey metallic. All this mdf, real-wood, glue, oil and paint results in extremely dead and heavy enclosures weighing about 80kg each. You will need at least two people to lift them! Here are a few photos to explain things a little better:

The cabinet measures 1130x314x600mm with an internal closed volume for the two woofers of about 70 litres and gives a –3dB point around 45Hz. Below resonance the output level drops at 12dB per octave as compared to 24dB per octave if it were a reflex enclosure. So there is still quite some energy in the low bass area. The inside walls are lined with 8mm thick felt and the whole volume is lightly filled with BAF. The closed midrange compartment is about 3 litres in volume and tunes the driver to a nice Q of 0,5 with a -3dB point just below 200Hz. This compartment is filled with natural sheep’s wool. Together with the very irregular shape, most of the rear energy of the midrange drivers is killed resulting in a very clean and open character. All internal wiring is silver-plated copper in Teflon, using double runs for both woofers.

A higher resolution drawing is available on request. Note that the drawing should be seen as “sketch”. Some improvisation skills of the builder are called for – this is not a beginners project!

Crossover and listening

Being a series-crossover type of guy this speaker should have a series crossover of course – but it doesn’t! What did he just say, no series crossover? Yep, this reference speaker works with a 3-way parallel crossover! I tried endless crossovers before getting to the final result and I started out with a series network but this just didn’t work for these drivers. The main problem being that all the drivers needed correction networks in the form of LCR-networks parallel to each driver. These resonance networks work ideal for tuning the individual drivers but in a series network they also influence the other drivers, so separate parallel network paths were the only way to tackle the problem. The crossover schematic may look a little complex but basically each driver has a simple 2nd order parallel crossover.

The low-pass for the woofer is formed by 3,9mH + 247uF, the small capacitor and resistor network parallel to the inductor is to cancel the cone break-up at higher frequencies. For the inductor low Rdc is extremely important if you want tight and well-controlled bass. A transformer type with a 130mm core is a must! Also the 247uF parallel to the woofers must be MKP types, cheap standard types like Clarity Cap APW work fine. The result is better bass definition compared to using cheap smooth foil electrolytics. The LCR-network parallel to the woofers is to flatten the impedance peak in the bass so that the low-pass function works properly, without this LCR there is a large bump at lower frequencies resulting in an over bloated and muddy sounding bass.

The midrange driver covers the spectrum from about 300Hz to 2000Hz. The high-pass is formed by 116uF + 10mH and the low-pass is formed by 0,68mH + 4,7uF. To keep the cost of the relatively large value of the series capacitor down I connected several MKP types parallel of which I find they have a very good price/quality ratio – in this case Clarity Cap SA and/or Jantzen Audio Superior Z-Cap. Anything less would compromise the very high quality of the midrange. The series inductor is a copper-foil type for best imaging and separation. A resistor network brings down the level of the efficient driver to match that of the woofers – I used Duelund Silver/Graphite resistors here simply because they sound the best! Clear, smooth and neutral, in comparison normal MOX resistors sound grainy and fatiguing. Furthermore they act as a sort of impedance flattening so that the high-pass and low-pass networks function as they should. The parallel LCR-network cancels the cone break-up at 4500Hz.

Finally the tweeter high-pass consists of 9,4uF + 1,0mH. There are no resistors in the signal path, so the character of the treble is determined by two parallel capacitors of 4,7uF each. Here personal taste will determine what you use, I had good results with Duelund VSF and Mundorf Silver/Gold. If you like a very detailed and clear top-end then use only Mundorf Silver/Gold, if you prefer a more natural and analogue approach then use only Duelund VSF. The parallel inductor must be a foil-type but it doesn’t need to have low Rdc. I found a foil type here to sound more spacious than a standard air-core even though it isn’t directly in the signal path. This is a good example of the extreme resolution of the Thiel & Partner ceramic drivers. Finally there is an LCR-network parallel to the tweeter that flattens the impedance peak at its resonance frequency so that the high-pass will work correctly. With this network the treble gets rough.

The result of all these elements together is one of extreme resolution from top to bottom. Overall balance is coherent and neutral with an impression of very low colouration. This loudspeaker is very revealing in that it lets you hear everything that comes before it, good or bad. This lets high-quality recordings take you to a different world, close your eyes and let the music take you on a magical tour! But also component matching becomes critical, this speaker doesn’t make things sound nicer than they are. This speaker is by no means over-etched, neither does it exaggerate any frequency spectrum to emphasize some “audiophile” recordings. It is just very honest.

Which of the two tweeters you choose is purely a matter of taste. Both are very detailed and have ultra low distortion, the Thiel & Partner / Accuton C30N-6-24 is the less “exiting” of the two but also the most coherent – it just gives extention to the midrange driver with the same character. The Focal Utopia Tbe is more transparant – ideal for those of you who are into the ultimate in “air” and light-weight top-end.

Crossover components using the Thiel & Partner C30N-6-24 tweeter:

C1 = 4,7uF Mundorf Silver-Gold

C2 = 4,7uF Duelund VSF copper-foil capacitor

C3 = 0,01uF Vishay MKP1837

C4 = 247uF (100+100+47uF) standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

C5 = 820uF bi-polar electrolytic

C6 = 0,56uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

C7 = 1,0uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

C8 = 47uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C9 = 22uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C10 = 22uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C11 = 15uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C12 = 10uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C13 = 4,7uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

C14 = 4,7uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C15 = 22uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap 250V, Intertechnik Audyn Cap Q4, etc)

R1 = 3,3 ohms Duelund Silver Graphite resistor

R2 = 1,5 ohms 10 watt MOX

R3 = 10 ohms 10 watt MOX

R4 = 1,8 ohms 10 watt MOX

R5 = 10 ohms Duelund Silver Graphite resistor

R6 = 150 ohms 5 watt MOX

R7 = 33 ohms 5 watt MOX

R8 = 10 ohms 10 watt MOX

R9 = 1,8 ohms Duelund Silver Graphite resistor

L1 = 0,68mH 14AWG copper-foil inductor Rdc = 0,19 ohms

L2 = 10mH correction inductor Rdc = 3,62 ohms

L3 = 3,9mH T130 transformer type inductor Rdc = 0,07 ohms

L4 = 10mH T84 transformer type inductor Rdc = 0,77 ohms

L5 = 1,0mH 16AWG copper-foil inductor Rdc = 0,34 ohms

L6 = 0,33mH 1,0mm wire baked varnish air-core inductor Rdc = 0,47 ohms

L7 = 1,8mH 1,4mm wire baked varnish air-core inductor Rdc = 0,42 ohms

* All components max 2% tolerance * Rdc of all the inductors is very important!

Crossover components using the Focal Utopia TBe tweeter:

C1 = 3,9uF Mundorf Silver-Gold

C2 = 4,7uF Duelund VSF copper-foil capacitor

C3 = 0,01uF Vishay MKP183

C4 = 247uF (100+100+47uF) standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

C5 = 820uF bi-polar electrolytic

C6 = 0,56uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

C7 = 1,0uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

C8 = 47uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C9 = 22uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C10 = 22uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C11 = 15uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C12 = 10uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C13 = 4,7uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc

C14 = 4,7uF high quality MKP (Clarity Cap SA, Mundorf M-Cap Supreme, Intertechnik Audyn Cap Plus, Jantzen Superior Z-Cap, etc)

C15 = 22uF standard quality MKP (Clarity Cap APW, Mundorf M-Cap, Intertechnik Audyn Cap Q4, etc)

R1 = 3,3 ohms Duelund Silver Graphite resistor

R2 = 1,5 ohms 10 watt MOX

R3 = 10 ohms 10 watt MOX

R4 = 1,8 ohms 10 watt MOX

R5 = 10 ohms Duelund Silver Graphite resistor

R6 = 10 ohms Duelund Silver Graphite resistor

R7 = 1,5 ohms Duelund Silver Graphite resistor

R8 = 8,2 ohms 10 watt MOX

R9 = 1,8 ohms Duelund Silver Graphite resistor

L1 = 0,68mH 14AWG copper-foil inductor Rdc = 0,19 ohms

L2 = 10mH correction inductor Rdc = 3,62 ohms

L3 = 3,9mH T130 transformer type inductor Rdc = 0,07 ohms

L4 = 10mH T84 transformer type inductor Rdc = 0,77 ohms

L5 = 0,47mH 16AWG copper-foil inductor Rdc = 0,22 ohms

L6 = 0,33mH 1,0mm wire baked varnish air-core inductor Rdc = 0,47 ohms

L7 = 0,56mH 1,0mm wire baked varnish air-core inductor Rdc = 0,42 ohms

* All components max 2% tolerance * Rdc of all the inductors is very important!

Measurements

Frequency and impedance plots from 20Hz to 20.000Hz. Note the high efficiency of around 91-92dB’s for 2,83 volts. The bass seems a couple of dB’s down but  listening tests prove deep bass and a firm foundation in balance with the rest of the spectrum. The lower of the two frequency plots is a simulated plot of the percieved energy response. As you can see, the bass is in balance with the rest. Impedance is smooth between 4 to 7 ohms with an impedance minimum of about 2,5 ohms from 80-120Hz. So the amplifier used doesn’t need to produce many watts but it must be able to deliver some current.

Frequency plots from 20Hz to 20.000Hz for each individual raw driver (black), the influence of the cabinet on the drivers’ response (blue) and their filtered response (red). Note the smooth roll-off of the woofers and the cancellation of the midrange cone break-up.

Electrical frequency plots from 20Hz to 20.000Hz for each individual filter function. Note the slight lift in the bass centred around 75Hz, this gives just that fraction of extra warmth in the bass that makes the speaker sound relatively large. Also the function to cancel the midrange cone break-up can be seen just above 4 kHz.

Tony Gee, The Netherlands, November 2007

No part of this website may be reproduced in any form without written or email consent from the author. These designs are free for non-commercial use. Copyright © Tony Gee 2009